REPORT #12

CARIAD PROGRESS REPORT #12

GENTLE TSUMANI….

Paul Spooner Visit.

24th – 27th May 2022.

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To reiterate, this is Cariad #12 Report. At the end of the project reports can be stitched together to provide a complete record of all restoration phases in book form. Paul, in reading, this is only broad brush on what was discussed and agreed.

 

Paul Spooner attended on site from 1530 hours 27th May to 1545 hours 27th May 2022. His visit was like a gentle Tsunami, meaning it was full-on-think-tanking throughout. He stepped outside his brief and was a tremendous help in finalising some critical decisions vis-à-vis…

 

  • Whether to keep the old iron work or crop and renew.
  • Establishing the best method to repair/rebuild the stern post area.
  • Practical suggestions about trimming the new stem for a finer entry.
  • Weight saving in the engine room
  • The possibility of installing internal lead ingots to improve the vessel ballast ratio.

MAST BUILDING.

Paul Spooner inspecting mast building operations.

Paul and Juha discuss mast building

Roll over Beethoven.

Octagonal mizzen mast base under construction.

MIZZEN MAST FITTINGS.

All required mizzen mast fittings were found with the exception of two collars and the forward crane, which were lost in the sea when retrieving the mizzen mast outside Tanjung Po when Cariad first arrived in Thailand.

Collars A & B.

Our welders are fabricating new fittings as we prepare this report.

SPREADER POSITION.

Spreader position confirmed at 4.7 metres below mizzen truck.

DECISION ON IRON CHEEK PLATES.

Options:

  • Sandblast, paint, then plank over.
  • Trim or crop lower section and weld on replacement plate.
  • Weld and plug-weld doubler plate.
  • Crop and renew. Weld on top of angle iron and weld inside frames.

Ultrasonic thickness testing in millimetres of the ironwork was carried out. Original thickness indicates 8mm. See photos for readings.

Rather than weld on additional plate it was decided to weld steel tabs to the existing iron cheek plates which will extend down to the American Elm keelson. Following fitting of the garboard planks tabs will then be drilled to access the transverse 30mm navel brass rivets/bolts.

Despite gauging, ironwork found still massively strong.

One of 16 Navel Brass transverse bolts.

STERN SECTION COVERING SHAFT LOG.

  • Fit timber both sides onto existing original timber plus Kevlar sandwich on outside.
  • Replace with new timber but make 2” thicker both sides to accommodate stern tube.
  • Replace with steel then cover with planking and timber stern post.

Decision:

Remove stern post in way of and below shaft log exit then laminate new baulks of timber plus increasing the overall thickness to accommodate the shaft log. Propeller shaft is 2 ½” diameter and cannot be reduced.

Des Kearns

Cariad Project Manager

31st May 2022